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Crafting Fair Trade Fabric from Nepal
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At Ganesh Himal Trading we work directly with producer groups to develop unique and beautiful products. The process is long and involved and we take great care to create items that provide maximum benefit to our producers while creating an item that is a great seller for our customers. We believe that the more hands involved in the production of a product, the more value is added to it. By designing products with many different production steps, we involve more producer groups and help to employ and empower more women. The more women working, the more women are getting paid. The more women getting paid a fair wage, the more children are educated, families are fed, and communities are transformed. Here’s a small taste of the amazing hands involved in getting just one of our products, a table runner from ACP, produced and into your store.[/fusion_text][/fusion_builder_column][fusion_builder_column type=”3_5″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_text]
Step #1: Dyeing the thread
Threads for fabrics woven at the Association for Craft Producers (ACP) are hand dyed with environmentally friendly water based dyes. ACP has a 300,000 litre rainwater catchment where they collect water to use for dyeing. They also have a waste-water treatment facility for keeping any residual dye from entering the river. Once the yarn is dyed and air or kiln dried it is then distributed to different weaving groups where it is wound onto bobbins to be used for weaving. Eighty women work at ACP’s facility in Kathmandu where they receive not only a fair wage but also skills, training, and a large social benefit package.[/fusion_text][/fusion_builder_column][fusion_builder_column type=”2_5″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”none” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”none” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ hide_on_mobile=”no” class=”” id=””] [/fusion_imageframe][/fusion_builder_column][fusion_builder_column type=”1_3″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”none” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”none” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ hide_on_mobile=”no” class=”” id=””]
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Step 2: Warping
In the village of Kirtipur, Nepal, Laxmi Maharjan wanted to educate her children and bring them out of poverty. Since 1984 her hard work and vision have changed her life and the lives of 60 other families in her village. Starting with 4 traditional women weavers in 1984, her group has grown to 60 today, making it the largest producer group associated with ACP! Laxmi’s drive and bravery revived a village by using the traditional weaving skills passed down by their grandmothers. The income earned by these women has significantly impacted the lives of their children, many of whom have not only gone to school but have gone on to higher education.
Ganesh Himal Trading designs many of our products to incorporate Laxmi’s fabrics and give work to her group. Yarn dyed at ACP is delivered to her group and spun onto bobbins. Then it takes 2 people about 16 hours to make 250 meters of warp for one loom. Once the warp is wound it is hand threaded through the heddles creating a warp, which is then transferred to a weaver’s home to be used on her loom. Other bobbins are delivered to the weaver to use in the flying shuttle on her
loom.
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Step # 3: Weaving
Once the warp is tied onto the loom, the weavers of Kirtipur can begin to weave. Weaving is done in a woman’s spare time when she is not caring for children or her household and is often done on looms that are over 100 years old. The women use a flying shuttle and it takes approximately 1 hour to weave one meter of cloth. Each meter is approximately 72 inches wide so 6 runners can be produced from 2 meters of fabric.[/fusion_text][/fusion_builder_column][fusion_builder_column type=”1_3″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”none” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”none” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ hide_on_mobile=”no” class=”” id=””] [/fusion_imageframe][/fusion_builder_column][fusion_builder_column type=”1_3″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”none” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”none” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ hide_on_mobile=”no” class=”” id=””]
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Step #4: Silk Screen Printing
For Ganesh Himal’s newest runners, we added value by using silk screen printed fabric [rather than plain fabric]. The added detail is not only beautiful, but requires the additional work of ACP producers who have no traditional skills. Unlike the weavers of Kirtipur who learned their skill at a young age from previous generations, these silk screeners were taught their skill by ACP. Without ACP, these producers would have no means of earning income. A length of fabric is silk screened and then cut into strips to make the runners.[/fusion_text][/fusion_builder_column][fusion_builder_column type=”2_3″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_text]
Step #5: Sewing
The beautiful screen printed fabric is delivered to the sewing unit at ACP where sewing master Bijaya Laxmi Rana supervises the sewing and finishing of the final product.[/fusion_text][/fusion_builder_column][fusion_builder_column type=”1_3″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_imageframe lightbox=”no” lightbox_image=”” style_type=”none” hover_type=”none” bordercolor=”” bordersize=”0px” borderradius=”0″ stylecolor=”” align=”none” link=”” linktarget=”_self” animation_type=”0″ animation_direction=”down” animation_speed=”0.1″ hide_on_mobile=”no” class=”” id=””] [/fusion_imageframe][/fusion_builder_column][fusion_builder_column type=”1_1″ last=”yes” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_title size=”1″ content_align=”left” style_type=”default” sep_color=”” margin_top=”” margin_bottom=”” class=”” id=””]The Runners![/fusion_title][/fusion_builder_column][fusion_builder_column type=”1_3″ last=”no” spacing=”yes” center_content=”no” hide_on_mobile=”no” background_color=”” background_image=”” background_repeat=”no-repeat” background_position=”left top” border_position=”all” border_size=”0px” border_color=”” border_style=”” padding=”” margin_top=”” margin_bottom=”” animation_type=”” animation_direction=”” animation_speed=”0.1″ class=”” id=””][fusion_text]